M.H. – Material Handling

Useful information to optimise
the handling of your products during packaging.

Useful information to optimise
the handling of your products during packaging.

In the food industry, hygiene isn’t just good practice—it’s an essential requirement for ensuring safety, quality, and regulatory compliance.

But is designing machines that are “easy to clean” really enough?

The answer is no.

Preventing contamination and protecting the end consumer requires a much more advanced, structured, and systematic approach.

That’s why today we’re talking about Hygienic Design: a set of construction criteria, design choices, and specific materials developed to eliminate risk areas, simplify sanitation, and guarantee the highest standards in food safety.

Hygienic Design in the Spotlight: Why It’s Transforming Food Production

In recent years, tighter regulations and a growing focus on food safety have brought Hygienic Design to center stage.

Food manufacturers are dealing with increasingly automated processes—and maintaining high hygiene standards throughout the entire line, including the most complex phases like internal transport and handling, is now a top priority.

Key challenges include:

  • Preventing cross-contamination, both microbiological and chemical.
  • Ensuring fast and effective cleaning of every product-contact surface.
  • Reducing water and detergent consumption to meet both sustainability goals and cost control.
  • Complying with EHEDG (European Hygienic Engineering and Design Group) guidelines, now a benchmark across the European industry.

Hygienic Design Is More Than Just Stainless Steel

Many think Hygienic Design simply means using stainless steel—but that’s only part of the story.

A proper approach starts with material selection but extends to surface geometry, accessibility for cleaning, the absence of gaps and stagnation areas, and tool-free disassembly of washable components.

Among the most common materials, AISI 304 stainless steel with bead-blasted or 2B finishes is standard for frames and load-bearing structures.

But plastic materials also play a key role. For instance, M.H.’s Saniflex system uses polypropylene chains with polyketone pins—highly resistant to the chemical agents used during sanitation.

Saniflex: Designing Hygiene with No Compromise

M.H. Material Handling developed the Saniflex system specifically to meet the toughest requirements of the food industry, particularly in dairy production.

In these environments—where processing fresh and packaged cheese demands absolute cleanliness—standard solutions simply aren’t enough.

Saniflex stands out thanks to:

  • Fully open frame design that prevents build-up and supports efficient drainage.
  • Tool-free removable components for fast and easy daily or deep cleaning.
  • Chains resistant to aggressive detergents but fully compliant with food-grade regulations.
  • Reduction in water and detergent use compared to traditional systems.

The result?

A solution that enhances productivity, guarantees hygienic safety, and supports environmental sustainability targets.

Invisible Contamination: The “Forever Chemicals” Risk

Hygienic Design isn’t just about bacteria and mold.

Today, manufacturers must also consider chemical contamination from persistent substances like PFAS (per- and polyfluoroalkyl substances), often called “forever chemicals.” These may come from the environment, industrial coatings, or even the detergents used on production lines.

Designing equipment that’s easy to clean also means reducing surface exposure to these chemicals.

With Saniflex, manufacturers can:

  • Reduce washing cycles.
  • Use gentler, less aggressive detergents.
  • Minimize the risk of transferring harmful substances onto the product.

When Hygienic Design Becomes a Competitive Advantage

Hygienic Design is a strategic investment that brings measurable benefits:

  • shorter downtimes,
  • longer equipment lifespan,
  • lower cleaning costs,
  • stronger food safety,
  • regulatory compliance.

At M.H. Material Handling, these principles are a cornerstone of our engineering.

With solutions like Saniflex, we combine technological innovation, operational efficiency, and full adherence to the strictest international guidelines.

Wondering if your production line meets today’s hygiene standards?

Book a free consultation with our experts via our MH Scan Solution service: we’ll assess your system’s critical points and show you how to optimize safety, efficiency, and sustainability.

Switching to sustainable packaging is never easy: it requires time, investment, and careful planning.

One aspect that is often underestimated is the adaptation of conveying systems: without modern solutions, you risk ending up with innovative packaging but a slower and less efficient production process.

At MH, we are constantly committed to supporting you in making your packaging more sustainable. In particular, for the conveying part we offer solutions such as the Magic Sorter or the Intralox END system, both ideal for handling the new types of sustainable packaging.

In addition, with our MH Scan Solution – an in-depth analysis service of your packaging line – we help you optimize the production layout with a view to sustainable packaging.

Contact us to discover how to get your line ready for change.

In the packaging industry, where every interruption can result in productivity loss, accumulation systems become strategic components to maintain performance and output. One ideal solution is the BAT Buffer by M.H. Material Handling, which we explore below.

The Heart That Keeps Your Line Alive

The BAT Buffer operates using a LIFO (Last In, First Out) logic and is designed to manage micro-stoppages typical in packaging lines. In the event of a downstream stop, the system automatically diverts incoming products to the accumulation buffer, keeping upstream machines running.

The BAT Buffer features a spiral structure that alternates straight and curved sections. This design maximizes available space, offering up to 150 meters of accumulation capacity with a single motor. The straight sections range from 2.5 to 6 meters, while the curves have an average radius of 200 mm, allowing adaptation to complex layouts.

Precision Control, Down to the Millimeter

During loading, products are guided into the buffer with a consistent pitch, regulated via inverter, preventing overlaps or damage—crucial for delicate or pressure-sensitive packaged goods.

Once normal operations resume, the BAT Buffer reverses direction and gradually releases the products back into the production flow. This can be done via an orthogonal transfer unit (to maintain product orientation) or a dynamic combiner for high-speed lines.

The average emptying time, from a full configuration, ranges from 15 to 25 minutes depending on installed capacity and downstream speed.

Recover What You Thought Was Lost

One of the BAT Buffer’s standout features is its ability to recover production lost to micro-stoppages. If downstream machines have an extra 10-20% capacity, the system can completely eliminate these losses by the end of a shift.

Its mechanical structure also enables quick switching between loading and unloading phases without needing full accumulation, helping to regularize the production flow. This operational flexibility makes it ideal for lines subject to frequent format changes or sudden production peaks.

Engineered to Fit, Wherever Needed

The BAT Buffer is ideal in sectors where output sequencing is not critical:

  • Bakery and confectionery products
  • Coffee and vacuum-packed goods
  • Other long shelf-life items

The structure is available in anodized aluminum for standard applications or AISI 304 stainless steel for environments requiring higher hygiene standards, such as cleanrooms. It supports occasional washing without compromising performance.

Its pressure-free design and modular components make it suitable for integration into existing plants, facilitating revamping operations.

See It Live

For those interested in discovering the BAT Buffer’s full potential, M.H. Material Handling will be exhibiting at IPACK-IMA 2025 in Milan from May 27 to 30, Pavilion 7, Booth B21.

For the first time in Italy, the compact infeed/outfeed system of the BAT Buffer—already praised at FachPack 2024—will be presented. Visitors will also get a sneak peek at an exclusive feature designed for those who recognize technical evolution at first glance.

In the packaging industry, sustainability is no longer an option, but achieving it inevitably involves additional costs.

Automation can provide a concrete solution: by improving the efficiency of production lines, it helps offset the costs required for sustainability, becoming a strategically.

This, of course, requires taking into account three key variables that determine the success of a project.

Integrating automation systems is not always straightforward: structural constraints and limited space often come into play, requiring creative and innovative solutions.

True success comes from finding the right balance between investment, productivity, and space optimization.

This is why at MH we support our clients with MH Scan Solution: our design approach that starts from the very beginning, considers all variables at play, and guides automation toward the best possible outcome.

When it comes to optimizing efficiency in modern production layouts, one solution makes a real difference: the spiral conveyor.
Compact, versatile, and tireless, the spiral is one of the most effective technologies for utilizing vertical space, streamlining flows, and ensuring operational continuity—even in the most complex plants.

But be careful: not all spirals are the same.

To get the most out of your line, choosing the right spiral is essential—and the details make all the difference.

Which spiral is better? It depends on your needs:

  • Tabletop chain spiral → ideal for high-speed, compact layouts with packaged products
  • Modular chain spiral → perfect in environments requiring sanitization, frequent washdowns, and the handling of unpackaged products

Transported materials, hygiene requirements, cleaning frequency, available space: every plant is unique.

In this post, we guide you step-by-step through the key technical and practical differences, share a real case study, and help you identify the perfect spiral for your packaging line.

spirale Ambaflex con catena tabletop La guida pratica per scegliere la spirale giusta
Tabletop Chain Spiral Ambaflex

Tabletop Chain Spirals: Maximum Efficiency, Minimal Footprint

Tabletop chain spirals are designed for durability and consistent performance, even at high speeds. Equipped with roller bearings that increase load capacity and strength, they’re ideal for:

  • Packaged products with minimal sanitation requirements
  • High-speed applications requiring continuous flow
  • Compact layouts with space constraints
  • Product flow from primary packaging to palletizing

If you’re looking for maximum efficiency in a compact layout, this is the spiral for you.

Our collaboration with Ambaflex has proven the reliability of this technology—delivering top performance and optimized design even in space-critical settings.

However, be aware: this is not the right choice for environments that demand high hygiene standards.

spirale Intralox con catena modulare La guida pratica per scegliere la spirale giusta
Modular Chain Spirals Intralox

Modular Chain Spirals: Sanitization and Flexibility

In more sensitive environments, where cleaning is a priority, modular chain spirals provide a key advantage.

Made from food-grade certified materials, they ensure:

  • Enhanced hygiene and cleanability
  • Design that minimizes product and water retention
  • Compatibility with unpackaged products
  • Seamless integration with ovens, freezers, or coolers

This is the ideal choice for clean rooms, post-process zones, or areas with frequent washdowns.

The Most Advanced Solutions?

Our partner Intralox offers multiple advanced options, including:

  • OverDrive – Ideal for mixed environments with semi-packaged products and freezer exits
  • SideDrive – Offers greater layout flexibility and high washdown capability
  • DirectDrive – Optimized for extreme environments, including sub-zero temperatures

Thanks to our partnership with Intralox, we’re licensed to build OverDrive and SideDrive spiral systems for our applications.

The Right Choice Comes from Real Needs

There’s no “one-size-fits-all” spiral—only the one that best fits your plant.

If you handle packaged products and need speed, compactness, and reliability, the Ambaflex tabletop spiral is a great solution.

If your environment requires frequent washdowns or delicate product handling, the Intralox modular chain spirals offer top-notch safety and hygiene performance.

A Real Case: When Hygiene Is the Priority

Let’s get practical.

One of our clients needed to install a spiral conveyor in a clean room with frequent washdowns—even though the food products never made direct contact with the conveyor.
Here, the priority was minimizing water stagnation and ensuring rapid, effective cleaning.

The solution?

A modular chain spiral, built for hygienic environments and low maintenance. A system that delivered safety, reliability, and long-term performance.

Need Help Choosing the Right Spiral for Your Line?

Let us help.

With our MH Scan Solution, we offer a free technical check-up of your production line. We’ll analyze your plant layout, identify critical needs, and propose the most effective, safe, and goal-aligned spiral system.

Request your free check-up today and discover how to truly optimize your space and product flow.

Finding the right time to perform maintenance on your conveyor belts can make all the difference for your business. With the right method and proper knowledge, maintenance can become a real advantage—without unnecessary downtime.

If you want to know whether it’s time to replace your conveyor belt and learn more about our scheduled maintenance programs, don’t hesitate to contact us.

Thanks to the MH Scan Solution service, we analyze your packaging line to identify areas for improvement and offer you the most effective solutions to boost productivity and make your line truly competitive.